Operational Excellence in Manufacturing Plants

Objectives:

• Understand the principles of operational excellence in manufacturing.
• Learn techniques for improving productivity, quality, and safety.
• Explore strategies for waste reduction and continuous improvement.
• Gain knowledge of key performance indicators (KPIs) for operational excellence.

Introduction to Operational Excellence in Manufacturing

• Definition and importance of operational excellence
• Key principles: Lean, Six Sigma, and Total Quality Management (TQM)
• Benefits of operational excellence in manufacturing
• Overview of best practices and industry standards

Productivity Improvement and Waste Reduction

• Identifying and eliminating waste (Muda, Mura, Muri)
• Implementing Lean tools: 5S, Kaizen, Value Stream Mapping
• Reducing downtime and improving equipment efficiency
• Strategies for streamlining workflows and reducing cycle times

Quality Management and Continuous Improvement

• Understanding quality management systems (QMS)
• Root cause analysis and problem-solving techniques
• Role of Six Sigma in quality improvement
• Continuous improvement culture and employee involvement

Performance Measurement and KPI Management

• Introduction to key performance indicators (KPIs)
• Key metrics: OEE, yield, throughput, and defect rates
• Benchmarking and setting performance targets
• Data-driven decision making for sustained operational excellence

DATE:

1ST BATCH: 10th – 13th Mar, 2026    

2ND BATCH: 7th – 10th Jul, 2026

3RD BATCH: 25th – 28th Nov, 2026