Piping and Mechanical Quality Control (QC) Inspector Course

Upon completing this Certified Piping and Mechanical Quality Control (QC) Inspector course successfully, participants will be able to:
• Gain a thorough understanding of process piping code related to design & fabrication
• Identify different types of piping assembly, AS raised neck flange, socket weld, threaded and seal welds including required weld sizes
• Select proper class flanged fittings for different service conditions such as corrosive, erosive, high-temperature service, and hydro as well as pneumatic test requirements
• Gather knowledge of control valves including globe, slide, swing check, butterfly, and the maintenance and inspection requirements
• Obtain a thorough understanding of filler metals, welding electrodes, welding variables, and essential and nonessential variables
• Learn about post-weld heat treatment, preheating, and various heat treatments on ferrous materials
• Discover NDT, Ultrasonic, Magnetic, Penetrate, Eddy Current, Thermography, and Radiography
• Become familiar with piping and welding codes
Couse Content:
INTRODUCTION
• Course Introduction
• Instruction Objectives
• Mechanical Inspection Tasks
• Regulatory Bases and QA Program Requirements
• Implementing Documents
• Mechanical Documents and Drawings
TOOLS & EQUIPMENT
• Inspection Tools and Equipment
• Manufacturing and Processing Discontinuities
• Bolting and Fastener Inspections
INSPECTION TYPES
• Piping and Tubing Inspections
• Valve Inspections
• Pump Inspections
• Vessel and Tank Inspections
• Hanger and Support Inspections
PIPING ENGINEERING
• Introduction of Piping
• Piping Drawing
o Isometric
o P&ID
o GA
• Equipment Drawing & Structural Drawing
• Piping Material & Material Standard
• Pipe Support
• Pipe Fittings/Flanges & Valves
• Torque & Bolts/ Gaskets
• BOM Preparation
• Pipe Fit-Up & Cutting Terminology
• Piping Codes & Standard
• Pipe Fabrication/Erection & Hydrostatic Testing
• Documentation Related to Piping & Inspection
• Pipe Insulation & Painting
• Introduction Of Air Tubing & Hook-Up Drawing
QA/QC ENGINEERING
• Introduction Of Welding Process
• Weld Terminology
• Material Inspection, Material Codes & Standard
• WPS & PQR
• Welding Drawing/Weld Map
• Weld Symbols
• Welding Defects
• Destructive Testing
• Non-Destructive Testing
o NDT Level 1
o NDT Level 2
• Repair Of Weld Joint
• Heat Treatment
• Four Factors and Weld Ability
• Document Preparation Related to Inspection
NON-DESTRUCTIVE TESTING LEVEL I & II
• Visual Testing
• DYE Penetrant Testing
• Magnetic Particle Testing
• Ultra-Sonic Testing
• Radiographic Testing
• Radiographic Film Interpretation
• Documentation of the testing
MPLANS, CODES & STANDARDS
• Preparation of Inspection Test Plans (ITP)
• Pressure Vessel & Storage Tank
• ASME Codes & Standards
• ASNT Level 2 NDT
• QC in Welding Inspection
DRAWINGS & DIAGRAMS
• Process Flow Diagrams & Isometric Drawings
• P & ID Diagrams
QA/QC DOCUMENTATION
• Functional Inspections and Tests
• Reporting Inspection Results
• Operating Experience

Methodology
The training methodology integrates lectures, interactive discussions, collaborative group exercises, and illustrative examples. Participants will acquire a blend of theoretical insights and hands-on practical experience, emphasizing the application of learned techniques. This approach ensures that attendees return to their professional environments equipped with both the competence and self-assurance to effectively implement the acquired skills in their responsibilities.

DATE:

1ST BATCH:        13th – 16th May,2025    

2ND BATCH:       25th- 28th Nov,2025