Process Control Training Course

• Understand the concepts of process control and relevant information on the characteristics and properties of the measurement of a process variable
• Solve unfamiliar and rare measurement situations in the workplace by putting to practice the techniques and principles highlighted in this course
• Become conversant with various control systems such as PID Control and maintain a process control system using PID Control
• Be familiar with the various concepts, characteristics, and properties of a process control system
• Possess the necessary skill set to maintain the operation of instrumentation and designing, building, testing sensors, and signal conditioning circuits
Overview of Process Control
• Introduction of Process Control system
• Functions
• Importance
• Procedures involving Process Control
• Implementation of Process Control
• Documentation of Process Control
• Process Control Strategies
Terminologies
• Process Design
• Measurements
• Final Elements
• Control Structure
• Control Calculations
Principles of Operation of Sensors and Transducers
• Temperature Measurements
• Strain Measurements
• Pressure Measurements
• Flow Measurements
• Level Measurements
Instrument Loops
• Functions
• Components
• Types of Signals
• Labelling of Conventions and Symbolisations
Sensors & Transmitters
• Measurement and Detection of Pressure, Temperature, Level and Flow
• Principles
• Selection Process
Control Valves
• Technologies
• Accessories
• Limit Switches
• Solenoid valves
• Specification process
Process Control
• Introduction to Advanced Process Control
• Functions of Controller and Performance Process
• ON/OFF and PID Controller
• Split-range, cascade, ratio, override, feed-forward
Control and Safety Systems
• Introduction to Safety Instrumented Systems
• Functions, Role of a Distributed Control Systems (DCS)
• Separation of Control and Safety Systems
System Integration, Present Practices and Process Considerations
• Fibre optic cables
• Linearisation
• Commissioning of Subsystems
• Selection Considerations
• Smart Instruments and Fieldbus
• Construction Materials
Programmable Logic Controllers
• Output Systems/ Digital Input
• Output Systems/ Analog Input
• Fundamentals of PLC
Level Measurement
• Principles
• Buoyancy tape systems
• Hydrostatic pressure
• Ultrasonic measurement
• Radar measurement
• Density measurement

Temperature Measurement
• Thermocouples
• Thermistors
• Humidity
• Resistance temperature detectors (RTDs)
• Selection tables
• Temperature technologies
Flow & Mass Measurement
• Principle of flow measurement
• Differential pressure flowmeters
• Positive displacement
• Mass Flowmeters
• Selection tables
• Installation consideration
• Magnetic flowmeters
Fundamental Control Philosophies
• Open loops
• Closed loops
• Cascade control
• Tuning Rules
• Adaptive and self-tuning controllers
Diagrams & Numbering
• P& ID Symbols
• Selection Criteria
• Typical applications

Methodology
The training methodology integrates lectures, interactive discussions, collaborative group exercises, and illustrative examples. Participants will acquire a blend of theoretical insights and hands-on practical experience, emphasizing the application of learned techniques. This approach ensures that attendees return to their professional environments equipped with both the competence and self-assurance to effectively implement the acquired skills in their responsibilities.

DATE:

1ST BATCH:        25th – 28th Mar, 2025   

2ND BATCH:       16th – 19th Sept,2025