Six Sigma for Manufacturing Professionals

Introduction to Six Sigma in Manufacturing

• Overview of Six Sigma principles and methodology
• Key concepts: DMAIC (Define, Measure, Analyze, Improve, Control)
• Roles and responsibilities in Six Sigma (Green Belt, Black Belt, Champion)
• Benefits of Six Sigma in manufacturing

Defining and Measuring Process Performance

• Identifying critical processes and key performance indicators (KPIs)
• Tools for process mapping and defining customer requirements
• Techniques for data collection and measurement systems analysis
• Establishing baseline performance and process capability

Analyzing and Improving Manufacturing Processes

• Root cause analysis using tools like Fishbone Diagram and 5 Whys
• Process variation analysis and reducing defects
• Lean tools integration: 5S, Value Stream Mapping, and waste elimination
• Solutions prioritization and pilot testing

Controlling and Sustaining Process Improvements

• Developing control plans to sustain improvements
• Statistical process control (SPC) and monitoring tools
• Documenting results and standardizing processes
• Strategies for continuous improvement and fostering a Six Sigma culture

1ST BATCH: Tuesday, January 13, 2026 — Friday, January 16, 2026.

2ND BATCH: Tuesday, May 5, 2026 — Friday, May 8, 2026.

3RD BATCH: Tuesday, September 1, 2026 — Friday, September 4, 2026.

The training methodology integrates lectures, interactive discussions, collaborative group exercises, and
illustrative examples. Participants will acquire a blend of theoretical insights and hands-on practical
experience, emphasizing the application of learned techniques. This approach ensures that attendees return
to their professional environments equipped with both the competence and self-assurance to effectively
implement the acquired skills in their responsibilities.