Oil and Gas Predictive Maintenance and Reliability Centered Maintenance of Plant

The main objective of this training program is to empower professionals with details to understand the Predictive maintenance strategy and RCM topics. Upon the successful completion of this course, the participant will be able to:
• Prepare a maintenance program using the guidelines & procedures and be able to discuss the important key points in developing the maintenance program
• Recognize the need for modification control and carry-out maintenance implementation strategies
• Apply and gain an in-depth knowledge of Total Plant Reliability Centered Maintenance (RCM) including its history, terminology, objectives and critical success factors
• Recognize reliability and availability and determine the use of reliability information for maintenance
• Enumerate the various maintenance tasks and emphasize the analytical decision logic
• Demonstrate reliability engineering audits and assessments and be able to identify the other tools used in RCM such as Failure Analysis and HAZOP studies
• List the support elements of RCM and use a system approach in work planning, scheduling and work control
• Cost-effectively utilizes predictive maintenance and condition-based strategy
Course Content
Reliability Engineering and Maintenance Introduction
• The role of maintenance in organization productivity
• Maintenance definition and Cycle
• Maintenance vision and mission
• Maintenance goals and objectives
• Evolution of Maintenance
• Maintenance policies and strategies
• Maintenance and Profitability
• Maintenance organization “Classification of Roles in Maintenance”
• Elements of asset management
Reliability Centered Maintenance
• Background, history & basics
• Definitions & concepts
• Operational reliability
• Benefit of RCM
• RCM Objectives
• RCM features
Failure Analysis
• Failure definition
• Equipment failure rate and patterns
• Failure management strategy
• Root causes of machinery failure
• Failure patterns
Planned Maintenance
• Introduction
• Age-to-Failure relationship
• Planned maintenance task Applicability and effectiveness
• Determine planned maintenance task interval
• Preventing Failure Concept
Predictive (Condition Based) Maintenance
• Condition-based maintenance strategy as a reliability driver
• Predictive maintenance (PdM) focuses
• Plant equipment criticality classification
• CBM process
• PdM techniques
• Potential Failure (P-F) diagram
• The P-F interval
• Condition monitoring task applicability and effectiveness
• Determine condition maintenance task intervals
• Establishing CBM task action limits
Operating Context and Function
• Operating Context preparation
• Drafting an Operating Context
• Importance of writing Function
• Design capability Versus required function
• Compose and document functions
• Functional Failures
• Failure modes
• Failure effect
Reliability Centred Maintenance Implementation
• RCM phases
• Seven questions addressed by RCM
• Redundant, standby, and backup functions
• Components classifications
• Preventive and corrective maintenance integration
• Tools & sequential elements
• RCM steps
• RCM Process Flow Diagram
• Set up RCM Project Team
• Select System Boundary
• Reliability Centered Maintenance Criticality Matrix
• RCM implementation
• Defining system
• Determine System Functions and Functional Failure
• Performing Failure Modes, Effects and Criticality Analysis (FMECA)
• Identify Failure Causes
• Perform Non-Critical Evaluation
• Define Planned Maintenance Tasks
Maintenance and Reliability Essential Elements
• Planning and Scheduling
• Preventive Maintenance
• Defect Elimination and Root Cause Analysis
• Reliability leadership
Sustaining the Reliability Program
• Sustaining the Analysis
• Trend Analysis
• Maintenance requirements document review
• Task Packaging reviews
• Age exploration tasks
• Failures
• People & Technology
Practical RCM Case Study

Methodology
The training methodology integrates lectures, interactive discussions, collaborative group exercises, and illustrative examples. Participants will acquire a blend of theoretical insights and hands-on practical experience, emphasizing the application of learned techniques. This approach ensures that attendees return to their professional environments equipped with both the competence and self-assurance to effectively implement the acquired skills in their responsibilities.

DATE:

1ST BATCH:        22nd – 25th Apr, 2025   

2ND BATCH:       4th – 7th Nov ,2025