Process Plant Optimisation Technology and Continual Improvement

Following the completion of this Process Plant Optimisation Technology and Continual Improvement training program effectively, delegates will be able to:
• Understand plant optimisation and energy conservation in detail
• Describe and practice the managerial tools needed to effectively optimise plant operations
• Consider the most cost-effective process for energy-saving
• Be acquainted with and understand overall plant effectiveness (OPE)
• Employ business focus to ensure sustainable plant profitability
• Establish and measure Key Performance Indicators (KPIs) for a plant
• Recognise and apply operational procedures to improve KPIs
• Execute the most suitable operation and maintenance strategies
Course Content:
Overview of Process Plant Operation, Integrity, and Reliability
• Process Plant Operation, Integrity, and Reliability
• Asset Integrity Management (AIM)
• Plant Integrity and Reliability
• Risk-Based Integrity (RBI) Approach
• Operational Impact on Plant Integrity
• Maintenance Impact Integrity and Reliability
• Asset Management
• Maintenance Management
• Process Improvement
• Process Plant Economics
Process Plant Optimisation Basics
• Process Plant Optimisation
• Process Control Basics
• Elements of Process Plant Optimisation
• Components to Optimise Industrial Processes
• Mathematical Model of Process
• Process Variables
• Simulation Technology to Plant and Control
• The Basics of Heat Integration
Energy Management for Businesses & The Environment
• Industrial Energy Management
• Energy Efficiency for Businesses and the Environment
• Energy Use and in Process Industry
• Energy Management Standard: Details
• Energy Management Standard: Features
• Obstacles for Energy Management Programs
Energy Conservation
• World Standards and Benchmarking Guidelines
• Useful Practices in Process Plant Energy Management
• Energy Conservation Check List for Industrial Plants
• Energy Conservation Opportunities
• Energy Audit
• Energy Audit Types
• Benchmarking Energy Intensity and Usage
• New Energy Efficient Technologies
• Technical Evaluation of Potential Opportunities
• Economic Evaluation of Renewable Energy
Plant Optimisation Activities
• Implications of Plant Optimisation Activities
• Technological Modifications to the Plant
• Technology Licenses
• Impact on Human Resources
• Good Safety ‐ Good Business
• Safety Costs: Costs of Injuries
Minimisation of Equipment Failure
• Risk-Based Inspection (RBI
• Procedures for Minimising Risk of Equipment Failure
• Fitness For Service (FFS) Analysis
• Estimating the Remaining Life of Equipment
• Optimisation of Plant Economy through Planned Equipment Replacement

Methodology
The training methodology integrates lectures, interactive discussions, collaborative group exercises, and illustrative examples. Participants will acquire a blend of theoretical insights and hands-on practical experience, emphasizing the application of learned techniques. This approach ensures that attendees return to their professional environments equipped with both the competence and self-assurance to effectively implement the acquired skills in their responsibilities.

DATE:

1ST BATCH:        28th – 31st Jan, 2025     

2ND BATCH:       1st – 4th July, 2025