Six Sigma for Manufacturing Professionals

Objectives

• Understand the principles and methodology of Six Sigma in manufacturing
• Learn to identify and eliminate process defects to improve quality and efficiency
• Develop skills to apply Six Sigma tools for problem-solving and process improvement
• Enhance operational performance and reduce costs in manufacturing processes

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Content

Introduction to Six Sigma in Manufacturing

• Overview of Six Sigma principles and methodology
• Key concepts: DMAIC (Define, Measure, Analyze, Improve, Control)
• Roles and responsibilities in Six Sigma (Green Belt, Black Belt, Champion)
• Benefits of Six Sigma in manufacturing

Defining and Measuring Process Performance

• Identifying critical processes and key performance indicators (KPIs)
• Tools for process mapping and defining customer requirements
• Techniques for data collection and measurement systems analysis
• Establishing baseline performance and process capability

Analyzing and Improving Manufacturing Processes

• Root cause analysis using tools like Fishbone Diagram and 5 Whys
• Process variation analysis and reducing defects
• Lean tools integration: 5S, Value Stream Mapping, and waste elimination
• Solutions prioritization and pilot testing

Controlling and Sustaining Process Improvements

• Developing control plans to sustain improvements
• Statistical process control (SPC) and monitoring tools
• Documenting results and standardizing processes
• Strategies for continuous improvement and fostering a Six Sigma culture

DATE:

1ST BATCH: 14th – 17th Jan,                                         2025    

2ND BATCH: 13th – 16th May,                                     2025

3RD BATCH: 23rd – 26th Sept,                                     2025