Mechanical Equipment Design, Testing, Installation, Inspection and Maintenance

The main objective of this Mechanical Equipment Design, Testing, Installation, Inspection and Maintenance training program is to empower professionals with—
• detailed understanding and knowledge of mechanical equipment
• adequate information, confidence and experience to handle any issue or problem related to mechanical equipment during operations
• the ability to upskill to successfully oversee end-to-end seamless operations at plants
• greater understanding of inspection schedules and activities and maintenance requirements to be able to contribute to better and more efficient mechanical equipment and lesser repair costs
• the required experience and knowledge to train other professionals on best practices of handling mechanical equipment, to ensure that the life of equipment or safety of employees is not compromised
• the skill and experience to foresee a challenge about the safety of mechanical equipment and take timely action to avoid hazards and organisational losses
• the required understanding and knowledge of international standards for safety and operational adherence
• the understanding and awareness to choose the right equipment design as per the desired operations, thereby contributing to better operations and organisational growth
• the overall skill set and capabilities to work in dynamic roles requiring handling or management of mechanical equipment of any type

Course Content:
Types of Pressure Vessels
• Single-wall
• Multi-wall
• Cladded
• Over-lay
• High thick
Components of Pressure Vessels
• Shell
• Dished end
• Nozzle
• Manways
• Lugs
• Support
Design Considerations for Pressure Vessels
• Codes
• Requirement understanding
• Opening mechanism
Pressure Vessel Operational Requirements and Processes
• Operating pressure
• Fluid conditions
• External loads
• Transient conditions
• Functional requirements
Safety Tips for Pressure Vessel Operation
• Maximise awareness
• Follow safety procedures
• Install protective devices
• Replace when necessary
• Install safety equipment
Pressure Vessel Inspection/Maintenance
• Shut-down inspection
• Non-destructive examination
• Metallurgical examination
• Analysis and evaluation
• Repair and modification
• Replacement
Pump Design Considerations
• Rated pressure
• Rated speed
• Design displacement
• Flow versus pressure curve
• Temperature rating
• Case drain pressure
• Inlet and outlet line size
• Case drain line size
• Recommended inlet pressure
• Number of pump pistons
• Power requirements
• Maximum fluid viscosity
• Seals
• Filtration requirements
• Weight
• Shaft type
• Rotation direction
• Mounting
• Relief valve
Mechanical Pump Types and their Operation
• Positive displacement
• Impulse
• Velocity
• Gravity
• Steam
• Valve-less
Parameters Regularly Monitored for Centrifugal Pump Maintenance
• Suction pressure
• Discharge pressure
• Flow
• Pump speed
• Pump efficiency
• Power
Fan/Blower Components and their Operation
• Impeller
• Blade
• Shroud
• Hub
• Housing
• Inlet
• Outlet
• Guide vanes
Control of Fan/Blower Airflow
• Speed change by pulley change
• Dampers
• Inlet guide vanes
• Variable pitch fans
• Variable speed drives
• Multiple speed drive
• Disc throttle
• Operating fans in parallel
• Operating fans in series
Air Compressor Maintenance
• Check for oil and air leaks
• Check pump oil level
• Change pump oil
• Check air filter element
• Inspect belts
Fan/Blower Maintenance
• Brake horsepower
• Fan capacity
• Fan rating
• Outlet velocity
• Static efficiency
• Static pressure
• Tip speed
• Total pressure

Methodology
The training methodology integrates lectures, interactive discussions, collaborative group exercises, and illustrative examples. Participants will acquire a blend of theoretical insights and hands-on practical experience, emphasizing the application of learned techniques. This approach ensures that attendees return to their professional environments equipped with both the competence and self-assurance to effectively implement the acquired skills in their responsibilities.

DATE:

1ST BATCH:        14th – 17th Jan, 2025     

2ND BATCH:       17th – 20th June, 2025