Root Cause Analysis for Manufacturing Challenges

Objectives

• Understand the principles and techniques of root cause analysis (RCA).
• Develop skills to identify, analyze, and solve manufacturing challenges.
• Apply RCA tools to real-world manufacturing problems.
• Improve problem-solving capabilities in manufacturing processes.

Introduction to Root Cause Analysis

• Definition and importance of RCA in manufacturing
• Overview of common manufacturing challenges
• Key principles of root cause analysis
• Benefits of using RCA in continuous improvement

RCA Tools and Techniques

• Fishbone diagram (Ishikawa)
• 5 Whys technique
• Pareto analysis
• Failure Mode and Effect Analysis (FMEA)
• Process mapping for problem identification

Applying RCA to Manufacturing Problems

• Step-by-step approach to performing RCA
• Gathering data and identifying problem symptoms
• Analyzing data to find root causes
• Prioritizing root causes based on impact
• Case studies of successful RCA applications

Implementing Solutions and Continuous Improvement

• Developing action plans based on RCA findings
• Implementing corrective actions and preventive measures
• Measuring effectiveness of solutions
• Continuous improvement cycle and sustaining results
• Monitoring and reviewing processes for long-term success

DATE:

1ST BATCH: 3rd – 6th Mar, 2026    

2ND BATCH: 7th – 10th Jul, 2026

3RD BATCH: 25th – 28th Nov, 2026