Principles of Material Handling and Stores Management: A Comprehensive Guide

Introduction
Material handling and stores management are crucial aspects of supply chain operations, ensuring efficient storage, movement, and control of materials throughout the production process. This comprehensive guide explores the fundamental principles, best practices, and strategies for effective material handling and stores management.

Course Content
Importance of Material Handling and Stores Management
• Optimizing workflow and reducing operational costs
• Minimizing material damage and wastage
• Enhancing productivity and efficiency
• Ensuring timely delivery of materials to production lines
Principles of Material Handling
Ergonomics and Safety
• Prioritizing worker safety and well-being
• Implementing ergonomic design principles
• Providing proper training and personal protective equipment (PPE)
Standardization and Automation
• Establishing standard operating procedures (SOPs)
• Utilizing automation technologies to streamline processes
• Integrating material handling equipment (MHE) for improved efficiency
Unit Load Concept
• Grouping materials into manageable units
• Optimizing container sizes and shapes
• Utilizing pallets, containers, and other load-handling devices
Minimizing Handling
• Reducing unnecessary material movements
• Optimizing material flow and layout design
• Implementing just-in-time (JIT) delivery strategies
Flexibility and Adaptability
• Designing systems that can accommodate changes in product mix and volume
• Implementing modular and scalable material handling solutions
• Ensuring systems can adapt to future growth and expansion
Stores Management Principles
Inventory Control
• Implementing effective inventory management techniques
• Utilizing inventory control systems (ICS) and software
• Maintaining optimal stock levels to avoid stockouts and excess inventory
Warehouse Layout and Design
• Optimizing warehouse space utilization
• Implementing efficient storage and retrieval systems
• Ensuring easy access to materials and minimizing travel distances
Warehouse Operations
• Establishing receiving, put-away, picking, and shipping procedures
• Implementing warehouse management systems (WMS) for improved visibility and control
• Optimizing material handling equipment and technologies
Warehouse Performance Metrics
• Establishing key performance indicators (KPIs) to measure efficiency
• Monitoring and analyzing warehouse performance data
• Continuously improving processes based on performance metrics
Warehouse Safety and Security
• Implementing safety protocols and training programs
• Ensuring proper storage and handling of hazardous materials
• Implementing security measures to prevent theft and unauthorized access

FOR WHOM:
Stores, Purchasing and Logistics Personnel in the Public and Private Sectors.

Methodology
The training methodology integrates lectures, interactive discussions, collaborative group exercises, and illustrative examples. Participants will acquire a blend of theoretical insights and hands-on practical experience, emphasizing the application of learned techniques. This approach ensures that attendees return to their professional environments equipped with both the competence and self-assurance to effectively implement the acquired skills in their responsibilities.

DATE:

1ST BATCH:        14th – 17th Jan, 2025      

2ND BATCH:       9th – 11th June, 2025